Heavy Duty Pallets: 8,000 to 18,000 lb static

Between 8,000 and 18,000 lb static is the heavy-duty nestable and stackable band: 10,000 lb is where Rehrig Pacific's nestables sit, 15,000 lb where PHS Plastic's heaviest does.

The models on file

Maker-published figures.
ModelStaticDynamicNests
Rehrig Pacific heavy-duty nestable10,000 lb3,500 lb2.55 in; 1,200 per trailer
Rehrig Pacific standard-duty nestable10,000 lb3,000 lb2.50 in; 1,260 per trailer
Nelson Company multi-use10,500 lb3,100 lb60 per stack; about 1,800 per trailer
PHS Plastic EXP 11615,000 lbnot printed40 per stack; 1,260 per trailer

Four makers' nestable lines meet in this band, and they trade rating for stack differently. At 10,000 lb static the three nestables differ by 500 lb dynamic and 60 pallets per trailer. At 15,000 lb PHS's model nests 40 per stack against 78 for its lighter one.

What the rating hides

Static is not racking. None of the Rehrig Pacific nestables in this band lists a racking rating, and Nelson's multi-use model lists 2,700 lb against its 10,500 lb static. A pallet that goes on a beam is rated by the beam figure.

Trailers = pallets รท the maker's per-trailer figure, rounded up. An example of arithmetic, not a quote.
Pallets to returnRehrig Pacific Heavy-duty nestable (1,200 per trailer)Nelson Company Nestable, stackable, rackable (1,800 per trailer)PHS Plastic EXP 116 nestable (1,260 per trailer)Rackable (540 per trailer)
5,00053410
9,50086818

When to go higher

If the stack is tall, the load is dense or the pallet waits a long time, step into the next band. Creep is the reason to leave room: a rating at rest is not a rating for a month.

A stack worked out

Take a stackable rated 8,000 lb static. The bottom pallet carries the pallets above it, so with each loaded pallet weighing 1,846 lb it can hold 4 above, a stack of 5. With 5,888 lb per pallet it can hold 1 above. This is a ceiling on a flat floor for a still stack, not a promise for a stack that moves or waits.

Example for an assumed 8,000 lb static rating; use the maker's figure for the exact model.
Loaded pallet, lbPallets above the bottomStack heightLoad on the bottom pallet, lb
1,846457,384
2,353347,059
2,860235,720
3,367236,734
3,874237,748
4,881124,881
5,888125,888

How tall the empties stand

Stack height is the other half of the return leg. For the Rehrig Pacific heavy-duty nestable, a stack of 11 stands 32.00 in and a stack of 35 stands 93.20 in, against 227.5 in un-nested.

Rehrig Pacific heavy-duty nestable: 6.5 in tall, 2.55 in nest increment. Height = 6.5 + (n - 1) x 2.55.
Pallets in the stackNested height, inUn-nested height, inSaved, in
1132.0071.539.50
1542.2097.555.30
1952.40123.571.10
2362.60149.586.90
2772.80175.5102.70
3183.00201.5118.50
3593.20227.5134.30

Weight on the pallet itself

Pallets in this band are built stout, and the extra plastic shows up on the scale and on the freight bill. Compare the empty weight on each sheet along with the rating, because a pallet that is a few pounds heavier is a few pounds paid for on every trip, outbound and, if it comes back, home again.

Matching the band to the handling

A pallet at the upper end of this band can carry heavy goods at rest and still be limited by its dynamic figure on forks. Pick on the dynamic rating if the pallet moves often, and on the static rating only if it spends its life in a stack.

Words on this page

Recycled content
The share of a pallet moulded from reground plastic. Makers print it as a range, often by colour.
Nest ratio
How many empty pallets fit in the height of one: pallet height divided by nest increment.
Static load
The weight a pallet holds while standing still on a flat floor, spread evenly across the deck. It is the highest of the three ratings.
Cube utilisation
How well loaded freight fills the volume of a trailer or container. Taller or wider-than-floor pallets waste cube.
GMA pallet
The 48 by 40 inch North American standard, named for the Grocery Manufacturers Association that popularised it.
Footprint
The length and width of a pallet deck. It is chosen to fit the container, the drum, the bag or the receiving rack.
HDPE
High-density polyethylene, a tough resin used in many plastic pallets, valued for strength against its weight.
Pallet pooling
A rental model where a company owns the pallets and moves them between customers, instead of each customer buying its own.

Tell us the footprint and how many stacks you move.

We work out the empty trailer, then take the request for a load.

Sources, last reviewed November 12, 2026

Ruler: the first pallet is 6.5 in tall and each pallet nested on top adds 2.55 in.0 in6.5 in29.4 in
Each tick is one more nested pallet: +2.55 in. 10 nested stand 29.4 in; 10 un-nested would stand 65.0 in. Rehrig Pacific heavy-duty nestable, maker figures.