Stackable Pallets, 48 x 40 in Footprint

The widest range of stackable ratings is at the common size. A 48 x 40 in stackable covers 13.33 sq ft and is judged by the load on the bottom pallet.

48 x 40 in stackable

Inches
48 x 40
Millimetres
1219 x 1016
Area
13.33 sq ft
Against 48 x 40
100.0 percent

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Stackable pallets at 48 x 40 in

PHS Plastic lists stackables at 48 x 40 in with dynamic ratings of 2,500 to 5,000 lb and static ratings of 3,000 to 30,000 lb. Nelson Company lists a used one-piece HDPE pallet at the size rated 30,000 lb static, 5,000 lb dynamic and 2,200 lb racking. Most warehouse racks are built for this footprint, so it is also where a racking rating matters.

Stackables do not nest, so their empties stand at full height. For scale, a 30,000 lb static rating spread over the 1,920 sq in of a 48 x 40 in deck is 15.6 lb per sq in; the same rating on a 48 x 40 in deck is 15.6 lb per sq in. This is arithmetic for comparison only, and the rating that counts is the maker's.

Shape and size

  • Perimeter: 176.0 in (4,470 mm).
  • Diagonal corner to corner: 62.5 in (1,587 mm), which is the room a pallet needs to turn in an aisle.
  • Area: 1.239 square metres, 13.33 square feet.
  • Aspect: the long side is 1.200 times the short side.

In practice

Stackables at the common size are the pallet that most warehouses mean when they say "plastic pallet". Their job is simple and demanding: stay flat under a stack. The range of static ratings is wide, from 3,000 to 30,000 lb on one maker's list, so the first act of a buyer is to work out the stack, not to shop for a size.

Pair the static figure with the dynamic one from the same sheet. A pallet that holds 20,000 lb at rest may carry a fraction of that on forks, and a warehouse moves its stacks far more often than it leaves them. If the pallet also goes on a rack, a third figure, the racking load, governs, and it is the lowest.

The area, next to the common size

Inches converted at 25.4 mm. Area is length times width, ignoring corner cuts.
FootprintMillimetresArea, sq inArea, sq ftAgainst 48 x 40
48 x 40 in1219 x 10161,92013.33100.0 percent

48 x 40 in against the other sizes

Area is length times width. A multiple above 1.000 means 48 x 40 in has more deck than the footprint named.
Compared withInchesMillimetresArea, sq in48 x 40 in as a multipleArea gap, sq in
48 x 48 in48 x 48 in1219 x 1219 mm2,3040.833-384
48 x 45 in48 x 45 in1219 x 1143 mm2,1600.889-240
45 x 45 in45 x 45 in1143 x 1143 mm2,0250.948-105
43 x 43 in43 x 43 in1092 x 1092 mm1,8491.038+71
42 x 42 in42 x 42 in1067 x 1067 mm1,7641.088+156
Euro 1200 x 800 mm47.2 x 31.5 in1199 x 800 mm1,4871.291+433
1200 x 1000 mm47.2 x 39.4 in1199 x 1001 mm1,8601.032+60
56 x 44 in beverage56 x 44 in1422 x 1118 mm2,4640.779-544
48 x 32 in48 x 32 in1219 x 813 mm1,5361.250+384
1200 x 1200 mm47.2 x 47.2 in1199 x 1199 mm2,2280.862-308
1165 x 1165 mm45.9 x 45.9 in1166 x 1166 mm2,1070.911-187

Questions for the maker

  • Which rating applies in your use
  • Entry: 4-way on all but one PHS model
  • Racking load, if on beams

From the dock

  • A damaged pallet at the bottom of a stack is the one nobody sees; inspect before building high.
  • Weigh a sample loaded pallet before trusting any estimate; stacked weight grows faster than people expect.

Words on this page

Slip sheet
A thin sheet of plastic or fibreboard used under a load in place of a pallet, handled by a push-pull attachment.
Polypropylene
Another common pallet resin, lighter and stiffer than some others, with its own behaviour in the cold.
Static load
The weight a pallet holds while standing still on a flat floor, spread evenly across the deck. It is the highest of the three ratings.
Dynamic load
The weight a pallet holds while it is moved by a forklift, pallet jack or conveyor. It is lower than static because motion adds shock.

Questions people ask

Does a 48 x 40 in stackable nest?

Generally not. Count the empty return with the maker's per-trailer figure in the calculator.

Tell us the footprint and how many stacks you move.

We work out the empty trailer, then take the request for a load.

Sources, last reviewed November 12, 2026

A column of five stackable pallets, with an arrow showing the weight of the load above bearing down on the bottom pallet.load runs downBottom pallet carries it
Stackable pallets do not nest. They stand on one another, so the bottom pallet carries every pallet above it and its static rating sets the height.